Installation of refractory lining for glass shell kiln

Installation of refractory lining for glass shell kiln is a crucial process, which is directly related to the service life of the kiln, thermal efficiency, stability and safety of the production process. The following will elaborate on the masonry steps and precautions of refractory lining for glass shell kiln from a professional perspective.

1️⃣ Preparation

Before Installation, the inside of the kiln needs to be thoroughly cleaned to remove dust, oil and other impurities. At the same time, check whether all parts of the kiln are intact, and if damaged, they should be repaired in time. In addition, the required refractory materials, masonry tools and auxiliary materials need to be prepared to ensure that the quality and specifications of the materials meet the design requirements.

2️⃣ Masonry process

When Installation, it should be carried out in accordance with the requirements of the design drawings. First, lay a layer of refractory bricks or refractory castables at the bottom of the kiln as a base to ensure that the base is flat and solid. Then, according to the shape and size of the kiln, masonry refractory materials are laid layer by layer. During the Installation process, attention should be paid to keeping the brick joints uniform and tight to avoid voids or cracks. At the same time, the Installation speed should also be controlled to ensure that each layer of material is fully dried and cured to improve the stability of the overall structure.

3️⃣ Quality inspection and acceptance

After the Installation is completed, the kiln lining should be quality inspected. The inspection content includes: the flatness, verticality, uniformity of the brick joints, etc. of the kiln lining. At the same time, a fire resistance test should be carried out to ensure that the fire resistance and thermal stability of the kiln lining meet the requirements. Only kiln linings that have passed quality inspection and acceptance can be put into use.

In short, the Installation of the refractory kiln lining for glass shell kilns is a delicate and complex process that requires professional personnel to operate. Through scientific Installation methods and strict quality control, the stable operation and efficient production of the kiln can be ensured.